Back to Profile

Bridging the gap between CAD and CNC

Success Story

Zero Defects by Using Moldflow

Zero Defects by Using Moldflow

Customer challenge

For 60 years, OTTO Engineering has been designing and manufacturing a full line of control switches and for over 25 years, audio accessories for unique and demanding applications. Located in Carpentersville, Illinois, we are recognized worldwide for superior performance and innovative products. 

OTTO Engineering is a vertically integrated manufacturer with in-house injection molding, stamping, CNC machining, cable assembly, and cable over-molding capabilities. Our strong mechanical, electrical, and RF Design Engineering capability, world-class test lab, and computer-controlled production line testing is unmatched in the industry. 

Otto turned to Autodesk Moldflow to help them reduce cycle time on all parts. 

Project goals

By using Autodesk's Moldflow, we were trying to achieve efficiencies in the molding process and eliminate "re-dos" that increased time to market and increased cost of production.

Solution

When we started the usage of Autodesk's Moldflow, we were able to minimize lead times in between projects while also minimizing the number of iterations to complete a mold.

Business outcome

Autodesk's Moldflow greatly reduced the time it took for our product to get to market and significantly reduced the time spent on perfecting a part to the customer's standards.

Conclusion

By Using Autodesk's Molflow, our customers are much happier because their products have zero defects and they get delivery quicker. 

Project summary

    Duration & delivery

  • 2
  • 2022-08-17

    Autodesk solutions

  • Moldflow

    Services provided

  • 3D Printing
  • Injection Molding

    Customer industry

  • Design
More success stories

Rapidly Increase R&D and Production

In business since 1994, Aimpro Tactical grew up with traditional CAD/CAM processes and machining techniques. In 2018, the team developed a new product, now covered by 2 US Patents, from which they built a prototype and completed small batches on a Prototrac DPM. Using a separate third party vendor to draw/model in Solidworks and then another to CAM out code in Mastercam or other CAM software, the company moved at what now seems like glacial speed. The challenge was to grow the product line from one specific application and dramatically increase the number of product lines and the number of units produced. This continues to grow and the team is expanding their machining and production capabilities each month. During this time, they are maintaining high-end quality and tight tolerances while minimizing scrap parts and set up times. The company's end user customers expect and demand the highest quality and Aimpro Tactical is committed to delivering only that.


Improving CNC Programming Results

Flotec, incorporated in 1983, creates respiratory products that enable providers to saves lives. Since the beginning, the core activity has been manufacturing for the medical, industrial, and Original Equipment Manufacturing markets. The products include: specialized regulators, pressure reducers, flow control valves, liquid oxygen valves, fill to vent valves, quick disconnect fittings, relief valves, economizers, vent to fill valves for the medical market, customized fluid power connectors, diesel fuel fittings, and their valves for the industrial market.


Bringing Capabilities In House To Streamline Processes

Elliott Guitars is a small boutique guitar shop that has been in business for over 16 years. We cater to musicians who expect more from the quality their guitars than the average player. As builders and musicians ourselves, we are constantly looking for ways to improve our designs and components to build the very best instruments possible. Several years ago, this process led us to the purchase of our CNC machine. In our search for better CNC design software, we were impressed by the products offered by NexGenCAM.


By accessing and using Partner Finder, you acknowledge and agree to the following Additional Terms as referenced in the Website Terms of Use: (i) Partner Finder may be modified, updated, interrupted, limited, suspended, or discontinued at any time without notice or liability; (ii) any query or request for information regarding a specific provider or provider services may be forwarded to that provider, however Autodesk in its discretion may retain a record to conduct business analytics to improve Partner Finder and other Autodesk products and services; (iii) Autodesk has no obligation to enforce any terms on your behalf against another user; and (iv) any feedback you provide in connection with a provider, including ratings or reviews, is a non-confidential “Submission” as defined in the Website Terms of Use. You are advised to conduct your own independent analysis and assessment of any information provided by or though Partner Finder, including whether a selected provider is appropriate for your particular circumstances. Without limiting the Website Terms of Use, Autodesk does not warrant, endorse, guarantee, or assume responsibility for any service advertised or offered by a provider through Partner Finder or any hyperlinked website or service. Autodesk is not liable for the content of this site, or for the consequences of any actions you may take based on information provided by, or through, this site. You release Autodesk and its affiliates and subsidiaries from all liability arising from your use of Partner Finder, including any hyperlinked website, service, or content.

This page has been translated for your convenience using a machine translation service. Reasonable efforts have been made to provide an accurate translation; however, no automated translation is perfect nor is it intended to replace human translators. As a result, this translation may contain errors and inaccuracies. Autodesk provides no warranties, either express or implied, about the accuracy, reliability, or completeness of the machine translation and disclaims all liability for any losses or damages caused by, or resulting from your reliance on, this translation. The English version of this website is the official version.