Success Story
Since 1988, Vamco, LLC has been supplying their Company Partners with their mold making, tooling and custom plastic injection needs along with a full-service plastic injection molding facility, machine shop with tooling and prototyping capabilities. Over time, VAMCO, LLC had come to the realization that to meet their heightened corporate objectives, they needed to improve the accuracy of their quoting process. Included in their desired enhancements were to gain key project information while reducing cycle time and producing more exacting weight analysis data that could help transform their production floor time and process.
VAMCO, LLC’s ultimate project goals were to reduce cycle-time on a very large test job with a cycle-time of 40 seconds. Secondly, they needed to find a way to produce vital project data that was essential to drive needed increases in process efficiencies.
Team D3 created a customized presentation for a specific test case that illustrated the use of Autodesk Moldflow that could meet VAMCO, LLC’s specific needs while establishing ongoing mentoring and technical support to help them in their implementation and use of the solution into the future.
The desired business outcome was realized in a very intuitive workflow using Autodesk Moldflow and their shopfloor providing for an increase in process efficiency while reducing cycle time from 40 seconds down to 18 seconds thus quickening time to completion and delivery to the customer.
“We no longer would think of quoting a job without first running it through Autodesk Moldflow. Then being able to use the predictive cycle time allowed us to take the cycle time down more than in half to take weeks off of a 50,000-set order.” --Mike L
Project summary
Duration & delivery
Autodesk solutions
Customer industry
The Moth Wing to Sound Absorbing Acoustic Panels
The Biomimicry Alliance wanted to find an alternative method for creating sound absorption materials for application in open office work environments. They posed the question, “How would nature absorb sound?” Through investigation, they discovered the “Cabbage Tree Emperor moth” (Bunaea alcinoe) a moth species belonging to the family Saturniidae, native to Southern Africa. This unique moth can avoid its most notorious predator, a bat, and its “sonar” like ability to track its prey. The moth's wings are covered by overlapping scales that are less than (0.0098 inches) long and have a peculiar porous structure. This structure absorbs the "echolocation" sound of their predator, the bat, and thus helps them to camouflage themselves acoustically. But could The Biomimicry Alliance successfuly emulate the acoustical features of the moth’s wings and apply it to the design of acoustic panels?
Large Greenfield Expansion 2
Hargrove is a multi-discipline Engineering, Procurement and Construction (EPC) firm that provides comprehensive on-site support to their clients in the energy generation, manufacturing, research and development, infrastructure, and process-heavy sectors. They have completed over 22,000 projects and served over 2,100 facilities since inception. Over the last several years margins on projects have gotten tighter and project timelines have become shorter. To meet these heightened demands, Hargrove began to realize that they needed to be able to communicate more effectively between engineering disciplines, field employees, subcontractors, and owners. Also, with the constraints imposed by the current Covid-19 pandemic, employees that are being kept out of the office are creating even greater challenges when it comes to sharing data across projects. Included in their desired enhancements is to automate data output during projects whenever possible.
Better Accuracy and Efficiency for Plastic Parts for MK Machining
Founded in 2015, MK Machining set out with the goal of delivering innovative products to the precision shooting community at an incredible value. All their products are manufactured using cutting-edge technology and materials produced here in the USA. They began a search for a solution that would help them improve productivity while decreasing labor in their manufacturing process and allow them to refine the “nesting” process of parts.
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