Success Story
Aerodine Composites identified that setups and specifically setups for rework components that require repair, not only demanded several hours but also had a high likelihood of scrap and error.
The following primary project goal was identified by the team: Leverage an in spindle probe for Aerodine's 5 Axis CNC to be able to probe and generate an adaptive alignment for the real position of the component as it truly sits on the machine.
Design and Software was able to integrate Autodesk PowerINSPECT to program the positional measure positions to ensure safe offline programming of the probe. Autodesk PowerINSPECT was able to calculate the adapted alignment to ensure accurate and consistent setups in a reduced timeframe. Design and Software was able to leverage the results of the PowerINSPECT adaptive alignment to "correct" the nominal position of the component to the actual position of the component.
The final results have had a huge impact in that Aerodine was able to dramatically reduce scrap if not eliminate scrap. The final solution is now employed on every component, not just the most complex applications, due to the easy rapid process that was developed. Reworking component for composite repair is now a much more predictable process from a time perspective as well as profitability due to consistent results that do not require a scrap budget which is typical of these types of repairs.
Leveraging advanced technologies can lead to higher profits due to predictability in the actual process and more consistent results that aide in initial quoting, which generates a higher profitability with less surprises.
Project summary
Duration & delivery
Autodesk solutions
Services provided
Customer industry
Complex 6 Axis Machine Requires Sophisticated Post Development
AIS was using a mix of various CAM software and wanted to standardize on Autodesk software. One of the obstructions to doing this was the variety of Post Processors required to program existing machinery. Although most of the CNC machines posed minimal concern, the Makino’s Variable Geometry (VG) machine posed the greatest challenge. This particular machine had long been discontinued and there were not many sold, being such a specialized machine in that it was a Variable Geometry machine. Compounded with being a 6 Axis Mill added additional complexity. What made the Makino Variable Geometry (VG) machine so different is that programming these machines is much different than any other machine, including other Makino machines. What makes these machines so different is the hyper accuracy as well as being massively rigid.
Autodesk Named User Licensing Saves Time & Money
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Robotic Additive Realized for National Shipbuilders
EWI (formerly known as Eddison Welding Institute) empowers industry leaders to overcome complex manufacturing challenges and seamlessly integrate new processes to bring products to market more quickly and efficiently. This project’s overall goal is to develop a standardized (DED) Directed Energy Deposition (AM) Additive Manufacturing process using a 7 Axis robotic arc on a large format 3 axis gantry rail system (10 Axis Total). The intention of the system is to build a wide range of structures and components. This project will develop the digital data workflow processes, establish workforce competencies, help break down process qualification barriers, demonstrate representative qualifications, and provide standardized equipment for robotic arc Directed Energy Deposition Additive Manufacturing.
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